This DevOps services Manufacturing case study shows how a global manufacturing enterprise modernized factory operations, reduced IT costs, and achieved round-the-clock system reliability by choosing managed DevOps over an in-house model.

Project Overview

A multinational automotive parts manufacturer relied on software to run factory automation, IoT systems, and production planning. But their internal IT team was stretched thin.

They tried building an in-house DevOps team, but hiring was slow, expensive, and unsustainable. Talent shortages and high attrition made things worse. To move forward, the company explored DevOps services Manufacturing through enterprise DevOps outsourcing.

Business Challenge

High Cost of Building an In-House Team

Hiring and retaining DevOps talent proved costly. Salaries, recruitment fees, and onboarding delays added up. A clear DevOps cost comparison showed that maintaining an internal team was nearly 40% more expensive than outsourcing.

No Flexibility to Scale Resources

Production workloads changed with seasons and large orders. The internal team couldn’t handle the sudden demand. The business needed DevOps services, manufacturing resource scaling, and the ability to scale support up or down without long-term commitments.

Outdated Infrastructure

Factory systems ran on aging on-premise servers. Failures caused delays and risked downtime. Migrating safely required expertise the internal team didn’t have, highlighting the real DevOps outsourcing advantages.

24/7 Uptime Expectations

Manufacturing lines run continuously. Supporting this internally meant multiple shifts and high costs. The company needed managed DevOps services benefits, including 24/7 monitoring, without building a night team.

Slow Innovation on the Factory Floor

Rolling out new IoT and automation features took too long. The lack of CI/CD and automation slowed progress. They needed to hire DevOps developers who could deliver improvements immediately.

Solution

End-to-End DevOps Services for Manufacturing

We implemented a complete DevOps services Manufacturing model, managing their cloud and hybrid infrastructure. By choosing enterprise DevOps outsourcing, the client freed its internal IT team to focus on business-critical applications.

Strong Managed DevOps ROI

Our shared delivery model gave the client access to senior DevOps architects without the cost of full-time hires. This approach delivered high DevOps managed services ROI while keeping expenses predictable.

Flexible Resource Scaling

During peak projects like an ERP upgrade, we quickly scaled the DevOps team up. After launch, we scaled back down. This flexibility solved the hire DevOps team vs agency dilemma completely.

24/7 Managed Monitoring

We set up continuous monitoring through our Network Operations Center. This delivered the full managed DevOps services benefits, including real-time alerts, faster resolution, and zero unplanned downtime across factory systems.

Automation with Infrastructure as Code

We replaced manual setups with Terraform-based automation. New production environments that once took weeks were ready in hours, proving the value of modern DevOps staffing alternatives.

On-Demand Access to DevOps Talent

The client can now hire DevOps developers from our team whenever needed for short-term projects or long-term initiatives without recruitment delays or overhead.

Technology Stack Used

AWS (Industrial IoT Core)
Terraform (Infrastructure as Code)
Jenkins & GitLab CI
Docker & Kubernetes
Prometheus & Grafana (24/7 Monitoring)
Ansible (Configuration Management)
ELK Stack (Log Analysis)
PagerDuty (Incident Response)

Client Review

“Choosing this DevOps services company was one of our smartest decisions. The DevOps cost comparison was clear, we saved 35% in the first year alone. The outsourced DevOps vs in-house debate is settled for us. We get 24/7 support, easy resource scaling, and instant access to skilled DevOps developers. Their experience in DevOps services Manufacturing helped us modernize without disrupting production.”

Nitin Agarwal

Nitin Agarwal is a veteran in custom software development. He is fascinated by how software can turn ideas into real-world solutions. With extensive experience designing scalable and efficient systems, he focuses on creating software that delivers tangible results. Nitin enjoys exploring emerging technologies, taking on challenging projects, and mentoring teams to bring ideas to life. He believes that good software is not just about code; it’s about understanding problems and creating value for users. For him, great software combines thoughtful design, clever engineering, and a clear understanding of the problems it’s meant to solve.

DevOps Services Manufacturing Case Study

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